A bearing's material sets the load rating, the temperature ceiling, whether it rusts and what it costs. Each family below gets the same treatment: a key-facts table, the comparable numbers, and the duty it suits.
| Most common bearing steel | 100Cr6 = 52100 = SUJ2 = GCr15 (1.0% C, 1.5% Cr) |
|---|---|
| Hardness after hardening | 59–65 HRC for through-hardened rings and balls |
| Standard temperature ceiling | 120 °C — extended to 200–250 °C by stabilising temper |
| Corrosion | Chrome and carbon steels rust unprotected; 440C resists; 316 and ceramics do not corrode |
| Non-magnetic / insulating | Si3N4, ZrO2, PEEK, PTFE, and 316 (low permeability) |
| Relative cost | 52100 = 1.0× · 440C ≈ 3× · ceramics ≈ 8–15× |
| Material documentation | EN 10204 3.1 mill certificates with heat number on request |
| Coatings | Zinc, zinc-nickel, black oxide, phosphate, PTFE, DLC — see Coatings & Finishes |
Material selection looks like a long list of grades. In practice four questions narrow it to one or two candidates, and the rest of the decision is price and availability.
| Constraint | First choice | Fallback | Ruled out |
|---|---|---|---|
| Highest load, dry, clean | 100Cr6 / 52100 | M50 for heat | Polymers |
| Washdown, food, weak acids | 440C stainless | 316 for chlorides | 52100 (rusts) |
| Chlorides, seawater, chemical | 316 stainless | ZrO2 ceramic | 440C (pits) |
| Speed and VFD shaft currents | Si3N4 hybrid | Ceramic-coated rings | Steel (electrical pitting) |
| 200–300 °C continuous | Stabilised 52100 or M50 | PEEK cage + special grease | Standard grease |
| Hot wet, low load, chemical | PEEK or PTFE | ZrO2 full ceramic | POM (hydrolyses) |
| Conform to a worn shaft | Cast bronze | Steel + sleeve | Hardened steel |
100Cr6/52100, M50 high-speed tool steel and cast bronze — the load-carrying backbone.
Read →440C for wet and food duty, 316 where chlorides and chemicals attack.
Read →Silicon nitride for speed and insulation, zirconia for chemical and magnetic duty.
Read →PEEK, POM, PA66 and PTFE — light, quiet, corrosion-free, low load.
Read →When the base material is right but the surface is not: zinc, phosphate, PTFE, DLC.
Read →How ISO 281 turns material, load and speed into an L10 life figure.
Read →| Material | Density g/cm³ | Hardness | Max service temp | Corrosion | Relative cost | Typical duty |
|---|---|---|---|---|---|---|
| 100Cr6 / 52100 | 7.81 | 59–65 HRC | 120 °C (200 stabilised) | None | 1.0× | General purpose, highest load |
| 440C stainless | 7.70 | 58–60 HRC | 250 °C | Good | 2.5–3.5× | Wet, food, medical |
| 316 stainless | 8.00 | 25–30 HRC | 300 °C | Excellent | 3–4× | Chemical, seawater, low load |
| M50 tool steel | 7.87 | 60–64 HRC | 315 °C | None | 6–10× | Aero engine, high dn |
| Silicon nitride | 3.20 | ≈1500 HV | 400 °C (bearing) | Excellent | 8–15× | High speed, insulation |
| Zirconia | 6.00 | ≈1200 HV | 400 °C | Excellent | 6–10× | Chemical pumps, magnetic |
| PEEK | 1.30 | R125 | 250 °C | Excellent | 5–8× | Hot wet, chemical, light load |
| POM / acetal | 1.41 | R120 | 90 °C | Good | 1.5× | Light duty, quiet running |
| PA66 nylon | 1.14 | R115 | 100 °C | Fair | 1.2× | Light load, damped |
| PTFE | 2.16 | R60 | 260 °C | Excellent | 4× | Lowest friction, low load |
| Cast bronze | 8.80 | HB 65–90 | 250 °C | Good (marine) | 2× | Bushings, plain bearings |
Once you know the material, check the suffix before you quote. A 6205 and a 6205-2RS1/S are not interchangeable in a washdown line even though the boundary dimensions are identical. Common markers: /S or S for stainless rings and balls, W64 for a solid-oil or special lubricant fill, HC5 for hybrid ceramic (silicon nitride balls, steel rings), TN9 / TVP for a polyamide cage, M for a machined brass cage. Two bearings can share every dimension and differ in all four of these.
If the number on your drawing has no suffix and the duty is wet, hot or corrosive, the material is probably the open question — not the size. Send the application and we will name the grade and the suffix that goes with it.
440C stainless for general wet duty, 316 where chlorides or cleaning chemicals are present, and PEEK or PTFE where the load is light and the temperature is high. Standard 52100 chrome steel will rust in a washdown line even under grease, because condensation reaches the ring faces and the cage.
Yes for boundary dimensions — ISO 15 sizes are the same. What changes is the load rating (roughly 10–20% lower), the temperature ceiling (higher), the corrosion behaviour (much better) and the price (about three times). Recheck the L10 life if the original selection was close to the limit.
Three cases justify it: dn values above roughly 1 million mm/min, electric motors driven by a VFD where shaft currents pit steel races, and applications where a dry or marginal lubricant film must survive. Below those thresholds steel is cheaper and just as good.
Only at low load and low speed. A POM or PA66 bearing typically carries 5–15% of the dynamic load of the steel bearing it replaces, and its stiffness is a fraction of steel's, so deflection and clearance under load change. They are excellent for quiet, corrosion-free, light-duty positions — not for replacing a 6205 in a conveyor head pulley.
120 °C for a standard bearing with standard grease. Above that the tempering class matters: S1 is stabilised to 200 °C, S2 to 250 °C, S3 to 300 °C, each with a small hardness trade-off. The grease usually fails before the steel does.
Yes — EN 10204 3.1 mill certificates with the heat number, on request at quotation stage so they can be costed in. Say so in the RFQ; certificates requested after shipment delay the release.
| Material | Hardness | Temp | Industries | Pages |
|---|---|---|---|---|
| 100Cr6 / 52100 | 59–65 HRC | 120 °C (200 °C stabilised) | Electric Motors · Fans & HVAC · Pumps · Machine Tools · Automotive & EV · Conveyors · Mining & Aggregate · Steel Mills · Wind Energy · Robotics | 10 |
| 440C | 58–60 HRC | 250 °C | Electric Motors · Fans & HVAC · Pumps · Automotive & EV · Conveyors · Mining & Aggregate · Robotics | 7 |
| 316 | 25–30 HRC | 300 °C | Pumps · Conveyors | 2 |
| M50 | 60–65 HRC | 315 °C | Electric Motors · Machine Tools · Steel Mills | 3 |
| Si3N4 | 1500 HV | 800 °C for the balls, rings limit the bearing | Electric Motors · Machine Tools · Automotive & EV · Wind Energy · Robotics | 5 |
| ZrO2 | 1200 HV | 400 °C | 0 | |
| PEEK | — (polymer, 90 Shore D) | 250 °C | Pumps · Automotive & EV · Robotics | 3 |
| POM | — (polymer, 80 Shore D) | 90 °C | Fans & HVAC | 1 |
| PA66 | — (polymer, 75 Shore D) | 105 °C | Fans & HVAC · Automotive & EV · Conveyors | 3 |
| PTFE | — (polymer, 55 Shore D) | 260 °C | 0 | |
| Bronze | 60–80 HB | 250 °C | Pumps · Machine Tools · Conveyors · Mining & Aggregate · Steel Mills · Wind Energy | 6 |
Send the duty — load, speed, temperature, fluid — and we will name the material, the suffix and the documentation that goes with it.