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High-Temperature Bearing Seals: FKM, PTFE and What Fails at 150 °C

Almost every sealed bearing leaves the factory with nitrile (NBR) seals, and nitrile has a hard ceiling near 120 °C. Above that the rubber hardens, loses elasticity and stops following the inner ring, so the grease escapes and the bearing runs dry. High-temperature positions need a different elastomer — or no elastomer at all.

NBR 120 °CFKM 200 °CPTFE 260 °C
Short answer. Above 120 °C, replace NBR with FKM (fluorocarbon, good to about 200 °C) for contact seals, or PTFE lips above that. Above 250 °C, run the bearing open with a high-temperature grease or solid lubricant and seal the housing instead. In every case, check the grease rating first — it is usually the lower number.

What actually fails first at temperature

In most high-temperature failures we inspect, the seal is intact and the grease is carbonised. Lithium soap thickener oxidises above roughly 130 °C; the base oil then separates, runs out past a perfectly good lip and leaves hard soap behind. Replacing the seal without changing the grease simply moves the failure point. Temperature rating has to be checked for the whole system: seal, grease, cage and clearance.

Choosing the seal material

Work upward from the measured running temperature, not the ambient figure.

  • Up to 120 °C: standard NBR, no special order.
  • 120–180 °C: FKM contact seals plus a high-temperature grease (polyurea or lithium complex with the right base oil).
  • 180–230 °C: FKM with a PFPE grease, and a C4 clearance to absorb thermal expansion.
  • Above 230 °C: open bearing, solid lubricant or oil circulation, and the housing does the sealing.

Clearance and cage move with temperature

Heat expands the shaft before the housing, which consumes internal clearance. A high-temperature position that keeps a CN bearing will run preloaded and fail by cage or raceway distress even if the seal survives. Pair any high-temperature seal with C4 or C5 clearance and a steel or brass cage — polyamide cages are limited to about 120 °C.

Key facts — High-temp seals

Definition, designation crosswalk and limits in one table.
Seal materials and their temperature ceilings.
NBR (nitrile)−40 to +120 °C — the standard seal
FKM (fluorocarbon / Viton)−20 to +200 °C, short peaks to 230 °C
PTFE−70 to +260 °C, chemically inert
Silicone−60 to +200 °C, low strength, rarely used in bearings
Grease limit (lithium)Usually 120–130 °C — often the real ceiling
Grease limit (PFPE)Up to 250–280 °C
DesignationNo universal suffix; specified by material on the order
Speed penaltyFKM and PTFE lips run slower than NBR, not faster

Seal materials compared

Pick the elastomer after you have measured the running temperature.
MaterialTemperatureChemical resistanceSpeedRelative costUse
NBR−40 to +120 °CGood against oils and greasesReference100%Standard sealed bearing
FKM−20 to +200 °CExcellent, but not for ketones−5 to −10%180–260%Ovens, exhaust fans, hot pumps
PTFE−70 to +260 °CNear-universal−5%250–400%Chemical plant, kilns
Silicone−60 to +200 °CModerate, poor against some oils−10%150–220%Static or low-speed heat
No sealLimited by grease and cage—100%90%Above 250 °C, sealed housing

Other seals & shields guides

Every designation in this group, with the trade-offs that decide between them.

Frequently asked questions

What is the maximum temperature for a 2RS bearing?

About 120 °C for the standard NBR seal, and often lower for the grease. A lithium-greased 2RS bearing is realistically limited to 110–120 °C continuous.

Can I use FKM seals at 200 °C?

Yes, but only with a grease rated for that temperature. A PFPE grease is normally required above 180 °C, and clearance must be increased to C4 to absorb thermal expansion.

Why did my seal harden and crack?

Sustained operation above the elastomer's limit. Nitrile oxidises and takes a permanent set, so the lip stops following the inner ring. The fix is a higher-temperature elastomer plus the matching grease — not a different brand of the same seal.

Is there a suffix for FKM seals?

Not a universal one. Manufacturers specify it by material code on the order, and availability is limited to certain sizes. State the temperature and the size and the seal material will be quoted explicitly.

Need High-temp seals in a specific size?

Send the designation, the three dimensions and the quantity — we reply with price, brand options and lead time within 30 minutes on working days.