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Thin Dense Chrome — Raceway Wear and Corrosion

Thin dense chrome is the bearing industry's own coating: 2–10 µm of crack-free chromium on a raceway, harder than the steel beneath it, with lower friction and real corrosion resistance.

2–10 µm800–1000 HV300 °CRaceway
Short answer. Thin dense chrome (TDC) is an electrodeposited chromium layer of 2–10 µm with a crack-free, dense structure — unlike conventional hard chrome, which is thicker and micro-cracked. It reaches 800–1000 HV, reduces friction, resists corrosion and can be applied to finished raceways without changing the fit meaningfully.

Key facts — TDC

Thickness, protection, temperature and what it does to the fit.
Thickness2–10 µm (typically 3–5 µm on raceways)
Hardness800–1000 HV
Friction0.10–0.20 against steel — lower than hardened steel on steel
Max service temperature≈300 °C
CorrosionGood — a crack-free barrier, unlike conventional hard chrome
Effect on dimension4–20 µm across a diameter at 2–10 µm per surface
Hydrogen embrittlementLower risk than hard chrome, but a post-bake is still specified
Typical useRaceways, rolls, hydraulic rods, printing and paper machinery

Why “thin dense” is different from hard chrome

Cracks are the whole story.

Conventional hard chrome is deposited at 20–100 µm and is micro-cracked — the cracks are what allow thick deposits without spalling, but they also give corrosion a path to the steel. Thin dense chrome is deposited at 2–10 µm with a modified bath that produces a crack-free structure. It is thinner, harder for its thickness, and it actually seals the surface.

For a bearing raceway, that combination is useful: the coating is hard enough to resist wear, smooth enough not to disturb the contact, thin enough to leave the geometry essentially unchanged, and continuous enough to protect the steel underneath.

Where TDC belongs

Raceways, rolls and rods.
  • Bearing raceways in applications with marginal lubrication or contaminated conditions.
  • Printer, paper and film-handling rolls where a smooth hard surface is required.
  • Hydraulic and pneumatic rods where corrosion and wear occur together.
  • Textile machinery, where fibre and finish interact with the surface.
  • Repair of worn shafts and rolls, where a thin deposit restores the surface.

TDC against DLC and hard chrome

Thin, thick and diamond-like.
PropertyThin dense chromeHard chromeDLC
Thickness2–10 µm20–100 µm1–3 µm
Hardness800–1000 HV700–1000 HV2000–4000 HV
StructureCrack-freeMicro-crackedAmorphous
CorrosionGoodPoor through cracksBarrier only
Max temp≈300 °C≈300 °C≈300 °C
CostModerateModerateHigh

Where it is used

Positions and parts where this finish earns its place.

Limits and where it fails

What goes wrong, and why.
  • Consumes 4–20 µm across a diameter — must be planned into the tolerance.
  • Hydrogen embrittlement risk on hardened steel without a post-bake.
  • Throwing power is poor: deep bores and recesses coat unevenly.
  • Not a substitute for a stainless grade in permanent immersion.
  • Cost and process complexity make it a high-value-part treatment.

How to call it out on a drawing

The four lines that stop a supplier guessing.
  1. State “thin dense chrome, 3–5 µm, crack-free, post-baked” — not just “chrome plated”.
  2. Name the surfaces to be coated and those to be masked.
  3. Give the final dimension after coating, since the deposit is part of the tolerance stack.
  4. Require the hydrogen embrittlement relief bake and the thickness report.

Frequently asked questions

Is thin dense chrome the same as decorative chrome?

No. Decorative chrome is a thin layer over nickel for appearance. TDC is a functional chromium deposit specified for hardness, friction and corrosion on working surfaces.

Can TDC be applied to a finished bearing?

To the rings, yes, before assembly. The bearing is disassembled, the rings are plated and baked, and the bearing is reassembled and re-greased. It is not a treatment for an assembled unit.

Does TDC cause hydrogen embrittlement?

It can, like any electroplating process on hardened steel. A post-plate bake at 190–200 °C for several hours is standard, and the specification should require it.

Will TDC change the bearing clearance?

Yes — by 4–20 µm across a diameter for a 2–10 µm deposit. Either coat before final grinding or reduce the pre-grind dimension to compensate.

Need TDC on the drawing?

Model numbers, quantities and the application — we reply with brand options, price and lead time within 30 minutes on working days.